Insert Molding Busbar
Insert molding busbar means that the busbar is pre-buried in the mold according to the assembly position, and an integrated busbar is obtained at one time through injection molding.
Method of insert placement during injection molding:
1. Manual placement: For small batch production or complex structures.
2. Automated placement: Suitable for mass production, it helps to reduce manual errors, improve efficiency, shorten the injection molding cycle and improve product reliability.
Advantages of insert injection molding busbar:
1. integrated product insulation, metal insert gap can be designed more narrow, occupy less space, product weight is lower.
2. Higher degree of integration of insert injection molding busbar, avoiding secondary processes such as heat fusion, soldering and riveting, which can shorten the assembly time and cost.
1. The combination of vertical injection molding machine and robot, inserted products array device, etc., the product is easier to realize automated production, higher reliability, easier to pass the vibration and other tests.
2. By choosing different kinds of plastic particles, we can meet the electrical performance requirements of different occasions.
3. Greater flexibility in product design and new possibilities for combining plastics with metals and other components.
Product case:



Typical application parameters (actual parameters according to design requirements):
Operating Voltage | 0-3300Vdc |
Operating Current | 0-1200A |
Working Temperature | -40℃+105℃ /-55℃+200℃ |
Working Life | >150,000H |
Electricity Test | Voltage resistance, insulation resistance, partial discharge |
Conductor | copper, aluminum |
Insulation | PA66+GF,PET+GF,PPS+GF,PBT+GF,PPA+GF |
Material selection:
All of the raw materials meet the demand of ROHS. Insulations reach UL requirements.